A data-driven digital-twin prognostics method for proton exchange membrane fuel cell remaining useful life prediction

Prognostics and health management of proton exchange membrane fuel cell (PEMFC) systems have driven increasing research attention in recent years as the durability of PEMFC stack remains as a technical barrier for its large-scale commercialization. To monitor the health state during PEMFC operation, digital twin (DT), as a smart manufacturing technique, is applied in this paper to establish an ensemble remaining useful life prediction system. A data-driven DT is constructed to integrate the physical knowledge of the system and a deep transfer learning model based on stacked denoising autoencoder is used to update the DT with online measurement. A case study with experimental PEMFC degradation data is presented where the proposed data-driven DT prognostics method has applied and reached a high prediction accuracy. Furthermore, the predicted results are proved to be less affected even with limited measurement data.     

Carbon corrosion mechanism on nitrogen-doped carbon support — A density functional theory study

In this work, density functional theory (DFT) calculations were used to investigate the mechanism of carbon corrosion on nitrogen-doped carbon support. Free energy diagrams were generated based on three proposed reaction pathways to evaluate corrosion mechanisms. The most energetically preferred mechanism on nitrogen-doped carbon was determined. The results show that the step of water dissociation to form ^#OH was the rate-determining step for gra-G-1N (graphene doped with graphitic N) and pyrr-G-1N (graphene doped with pyrrolic N). As for graphene doped with pyridinic N, the step of C^#OC^#O formation was critical. It was found that the control of nitrogen concentration was necessary for precisely designing optimized carbon materials. Abundance of nitrogen moieties aggravated the carbon corrosion. When the high potential was applied, specific types of graphitic N and pyridinic N were found to be favorable carbon modifications to improve carbon corrosion resistance. Moreover, the solvent effect was also investigated. The results provide theoretical insights and design guidelines to improve corrosion resistance in carbon support through material modification by inhibiting the adsorption of surface oxides (OH, O, and OOH).     

Thermochemical stability of Fe- and co-functionalized perovskite-type SrTiO3 oxygen transport membrane materials in syngas conditions

The materials typically used for oxygen transport membranes, Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3?δ (BSCF) and La_0.6Sr_0.4Co_0.2Fe_0.8O₃ (LSCF) tend to decompose due to their low thermochemical stability under reducing atmosphere. Fe- and Co-doped SrTiO₃ (SrTi_1-x-yCo_xFe_yO_3-δ, x + y ≤ 0.35) (STCF) materials showing an oxygen transport comparable to LSCF have great potential for application in ion-transport-devices. In this study, the thermochemical stability of pure perovskite-structured STCF was investigated after annealing in a syngas atmosphere at 600–900 °C. The phase composition of the materials after annealing was characterized by means of X-ray diffraction (XRD). The thermodynamic activities of SrO, FeO, and CoO in the STCF materials were evaluated using Knudsen effusion mass spectrometry (KEMS). Co-doped SrTiO₃ (STC) materials were not stable after annealing in the syngas atmosphere above 5 mol% Co-substitution. Ruddlesden-Popper-like phases and SrCO₃ were detected after annealing at 600 °C. In contrast, Fe substitution (STF) showed good stability after annealing in syngas upto 35 mol% substitution.     

Design and synthesis of side-chain optimized poly(2,6-dimethyl-1,4-phenylene oxide)-g-poly(styrene sulfonic acid) as proton exchange membrane for fuel cell applications: Balancing the water-resistance and the sulfonation degree

Side-chain optimized poly (2,6-dimethyl-1,4-phenylene oxide)-g-poly (styrene sulfonic acid) (PPO-g-PSSA) is designed with balanced water-resistance and sulfonation degree. The PPO-g-PSSA is synthesized by controlled atom-transfer radical polymerization (ATRP) from brominated poly (2,6-dimethyl-1,4-phenylene oxide) (PPO-xBr) and ethyl styrene-4-sulfonate and followed by hydrolysis. A series of PPO-g-PSSA are prepared possessing different bromination degree (x) of PPO-xBr and polymerization degree (m) of the side-chains and the water-resistances of the fabricated membranes are investigated. The results show that a PPO-g-PSSA at relatively low x (x < 0.2) and high m (m > 4) exhibits good balance between the water-resistance and the sulfonation degree. Namely, it displays suitable proton conductivity with compromised water-resistance. Moreover, a maximum ion exchange capacity (IEC) of 3.24 mmol g^?1 is reached without the sacrifice of water-resistance. In addition, PPO-g-0.08PSSA-13 and PPO-g-0.14PSSA-4 are chosen characterized by thermogravimetric analysis, proton conductivities and mechanical properties. At 90% RH, the optimized PPO-g-0.08PPSA-13 possesses a proton conductivity of 37.9 mS cm^?1 at 40 °C and 45.5 mS cm^?1 at 95 °C, respectively.     

Investigation on sulphonated zinc oxide nanorod incorporated sulphonated poly (1,4-phenylene ether ether sulfone) nanocomposite membranes for improved performance of microbial fuel cell

Hydrothermally prepared zinc oxide nanorods are sulphonated (S–ZnO NR) and incorporated into 15% Sulphonated Poly (1,4-Phenylene Ether Ether Sulfone) (SPEES) to improve the hydrophilicity, water uptake and ion transfer capacity. Water uptake and ion transfer capacity increased to 34.6 ± 0.6% and 2.0 ± 0.05 meq g^?1 from 29.8 ± 0.3% and 1.4 ± 0.04 meq g^?1 by adding 7.5 wt% S–ZnO NR to SPEES. Morphological studies show the prepared S–ZnO NR is well dispersed in the polymer matrix. SPEES +7.5 wt% S–ZnO NR membrane exhibits optimum performance after three-weeks of continual operation in a fabricated microbial fuel cell (MFC) to produce a maximum power density of 142 ± 1.2 mW m^?2 with a reduced biofilm compared to plain SPEES (59 ± 0.8 mW m^?2), unsulphonated filler incorporated SPEES (SPEES + 7.5 wt% ZnO, 68 ± 1.1 mW m^?2) and Nafion (130 ± 1.5 mW m^?2) thereby suggesting its suitability as a sustainable and improved cation exchange membrane (CEM) for MFCs.     

Preparation and desalination performance of porous planar cordierite membranes using industrial solid waste as main silica source

Silica is a main component of cordierite ceramic, in the present work, industrial solid waste was used as main silica source to prepare porous planar cordierite membranes by a solid-phase sintering process with starch as pore-forming agent. It is shown that the concentration of starch plays a critical role in the pore structure and mechanical property and the cordierite membranes with a starch concentration of 40?wt% (M-40) have a desirable pore structure and flexural strength after sintering at 1300?°C for 5?h. After grafted with 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FAS, C₈), the ceramic membranes were used for desalination by vacuum membrane distillation (VMD). The results show that the membranes(M-40) possess an average flux of 11.43?kg/m² h, a high salt rejection of 99.9% under the following operation conditions: a NaCl concentration of 3.5?wt%, a feed rate of 300?ml/min and a temperature of 80?°C. After desalination for 120?h, the water contact angle decreases to 130°. The cordierite membranes exhibit poor resistance to thermal acid/alkali solution(boiling, pH?=?1 and 14, respectively, soaked for 8?h) but excellent resistance to ambient temperature acid/alkali solution (25?°C, pH?=?1 and 14, respectively, soaked for 120?h).     

Effect of different control strategies on rapid cold start-up of a 30-cell proton exchange membrane fuel cell stack

Many places experience extreme temperatures below −30 °C, which is a great challenge for the fuel cell vehicle (FCV). The aim of this study is to optimize the strategy to achieve rapid cold start-up of the 30-cell stack at different temperature conditions. The test shows that the stack rapidly starts within 30 s at an ambient temperature of −20 °C. Turning on the coolant at −25 °C show stability of the cell voltage at both ends due to the end-plate heating, however, voltage of intermediate cells fluctuates sharply, and successful start-up is completed after 60 s. The cold start strategy changes to load-voltage cooperative control mode when the ambient temperature reduced to −30 °C, the voltage of multiple cells in the middle of the stack fluctuate more drastic, and start-up takes 113 s. The performance and consistency of the stack did not decay after 20 cold start-up experiments, which indicates that our control strategies effectively avoided irreversible damage to the stack caused by freeze-thaw process.     

Polyetherimide-LaNi5 composite films for hydrogen storage applications

This study investigates the preparation of polyetherimide (PEI) – LaNi₅ composites films for hydrogen storage. Prior to the polymer addition, LaNi₅ was ball-milled at different conditions (250, 350, and 450 RPM) and annealed at 500 °C for 1 h under vacuum. The composites were produced with BM-LaNi₅-350 (PEI/LaNi₅-350) and annealed BM-LaNi₅-350 (PEI/LaNi₅-350-TT). Membranes were successfully produced through solvent casting assisted by an ultrasonic bath. The particles dispersion and the film morphology did not change after hydrogenation cycles. In the H₂ sorption experiments at 43 °C and 20 bar, the films stored H₂ without incubation time; both samples reached a capacity of ~0.6 wt%. The H₂ sorption kinetics of PEI/LaNi₅-350 was comparable to that of BM-LaNi₅-350, whereas PEI/LaNi₅-350-TT presented significantly slower kinetics. LaNi₅ oxidation was hindered by PEI, showing that it can be explored to improve metal hydrides air resistance. The results demonstrated that PEI films filled with LaNi₅ are promising materials for hydrogen storage.     

Comb-shaped diblock copolystyrene for anion exchange membranes

To improve the properties of diblock copolystyrene-based anion exchange membranes (AEMs), a series of AEMs with comb-shaped quaternary ammonium (QA) architecture (QA-PS_m-b-PDVPPA_n-xC where x denotes the number of carbon atoms in different alkyl tail chains and has values of 1, 4, 8, and 10 and C denotes carbon) were designed and synthesized via subsequent quaternization reactions with three different alkyl halogens (methyl iodide and N-alkane bromines (CH₃[CH₂] _x-1Br where x = 4, 8, and 10). Compared with triblock analogues quaternized with methyl iodide in our previous research, QA-PS_m-b-PDVPPA_n-xC (x = 4, 8, and 10) AEMs are more flexible with the introduction of a long alkyl tail chain; this probably impedes crystallization of the rigid polystyrene-based main chain and induces sterically adjustable ionic association. An increase in the pendant alkyl tail chain length generally led to enhanced microphase separation of the obtained AEMs, and this was confirmed using small-angle X-ray scattering and atomic force microscopy. The highest conductivity (25.5 mS cm⁻¹) was observed for QA-PS₁₂₀-b-PDVPPA₈₀-10C (IEC = 1.94 meq g^–1) at 20 °C. Furthermore, the water uptake (<30%) and swelling ratio (<13.1%) of QA-PS_m-b-PDVPPA_n-xC AEMs are less than half of these corresponding values for their triblock counterparts. The QA-PS₁₂₀-b-PDVPPA₈₀-10C membrane retained a maximum stability that was as high as 86.8% of its initial conductivity after a 40-day test (10 M NaOH, 80 °C), and this was probably because of the steric shielding of the cationic domains that were surrounded by the longest alkyl tail chains. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47370.